AI-Powered Safety Intelligence for Cables & Wires Manufacturing

NWarchAI delivers real-time PPE compliance, electrical hazard zone enforcement, and production safety monitoring - running on your existing cameras. No cloud. No rip-and-replace

Cables & Wires Manufacturing Site
AI Monitoring
Real-time safety detection active
Cables & Wires Manufacturing Site
AI Monitoring
Real-time safety detection active
Cables & Wires Manufacturing Site
AI Monitoring
Real-time safety detection active
Schedule a Demo
Selected: IndiaAI Γ— HEC Paris Β· Station F 2026
Cables & Wires Manufacturing Site
AI Monitoring
Real-time safety detection active
Cables & Wires Manufacturing Site
AI Monitoring
Real-time safety detection active
Cables & Wires Manufacturing Site
AI Monitoring
Real-time safety detection active
Trusted by Industry Leaders
CAT
Perkins
OTSUKA
Apar Industries
Saint Gobain
Petronas
keva
Aditya Birla
Duke
DCM ShriRam
Atul Auto
SSL
GreenPanel
Ross
GiL
GHCL
Kalpataru
CAT
Perkins
OTSUKA
Apar Industries
Saint Gobain
Petronas
keva
Aditya Birla
Duke
DCM ShriRam
Atul Auto
SSL
GreenPanel
Ross
GiL
GHCL
Kalpataru
Why Cables & Manufacturing Sites Choose NWarchAI

Traditional cameras are blind to active hazards.

355

Manufacturing fatalities recorded in 2024 - contact with powered equipment and electrical hazards are dominant causes in wire and cable plants

1.2M

Workers sustain electrical accident-related injuries worldwide annually - directly relevant to high-voltage cable manufacturing environments

18,000+

Machine operators injured annually from crushing, lacerations, and entanglement - the top injury pattern in cable and wire production

Active Safety Modules & Video Analytics Edge Enforced

PPE & Electrical Safety Compliance

Auto-detect missing insulated gloves, face shields, helmets, and arc-rated PPE near high-voltage drawing and extrusion zones

High-Voltage & Winding Zone Entry

Instant alerts when personnel enter unguarded electrical equipment, drum winding, and conductor drawing areas

Fire & Smoke Detection

Early visual detection near insulation extrusion lines, chemical stores, and cable testing bays

Product & Output Counting

Automated cable drum and reel counting on production and dispatch lines - no PLC integration required

Vehicle & Forklift Overspeeding

Monitor drum handling vehicle speeds in production halls and finished goods warehouses

Night & Perimeter Intrusion

24/7 perimeter monitoring of copper and aluminium raw material stores and finished goods yards

Performance Statistics & Operational Proof

Performance Statistics & Operational Proof

98% Reduction in PPE and electrical zone compliance violations post-deployment
99%+ Product counting accuracy on cable drum and reel output lines
48h Average deployment time from install to live
99.9% Platform uptime SLA
DEPLOYED CASE STUDIES
Data Protection & Industry Certifications

Built for enterprise compliance. Trusted by industry leaders.

Privacy & Security by Architecture

GDPR Article 25 Standard

Structured data protection by design. All processing on-edge, completely air-gapped from cloud environments.

PII Redaction

Facial recognition disabled by default. Faces and PII are blurred at source before any processing β€” compliant with GDPR Article 5(1)(c) data minimisation.

Standardized Compliance

ISO 9001:2015, ISO/IEC 27001:2022, and ISO/IEC 20000-1:2018 enterprise security certified.

Zero Video Footprints

Raw imagery instantly deleted in memory buffers. Only small encrypted textual safety metadata events transmitted to local alarm endpoints.

Vetted By Leading Global Associations
startup india
Nasscom
nvidia
Station F
HEC
LeapFWD
Active Edge-Native Integration

Ready to make your Cables & Manufacturing site smarter?

Secure your assembly lines with localized, GDPR-native intelligent vision modules

Existing Cameras
GDPR-Native
48-Hour Live Deployment
Schedule a Demo