AI-Powered Safety Intelligence for Steel Manufacturing

NWarchAI delivers real-time PPE compliance, molten metal zone enforcement, and fall protection monitoring - running on your existing cameras. No cloud. No rip-and-replace.

Steel Manufacturing Site
AI Monitoring
Real-time safety detection active
Steel Manufacturing Site
AI Monitoring
Real-time safety detection active
Steel Manufacturing Site
AI Monitoring
Real-time safety detection active
Schedule a Demo
Selected: IndiaAI Γ— HEC Paris Β· Station F 2026
Steel Manufacturing Site
AI Monitoring
Real-time safety detection active
Steel Manufacturing Site
AI Monitoring
Real-time safety detection active
Steel Manufacturing Site
AI Monitoring
Real-time safety detection active
Trusted by Industry Leaders
CAT
Perkins
OTSUKA
Apar Industries
Saint Gobain
Petronas
keva
Aditya Birla
Duke
DCM ShriRam
Atul Auto
SSL
GreenPanel
Ross
GiL
GHCL
Kalpataru
CAT
Perkins
OTSUKA
Apar Industries
Saint Gobain
Petronas
keva
Aditya Birla
Duke
DCM ShriRam
Atul Auto
SSL
GreenPanel
Ross
GiL
GHCL
Kalpataru
Why Steel Manufacturing Sites Choose NWarchAI

Traditional cameras are blind to active hazards

67

Fatalities reported globally by worldsteel member companies in 2024 - representing the lowest fatal frequency rate ever recorded in the industry

0.76

Lost-time injury frequency rate per million hours worked across global steel operations in 2023 - a persistent challenge despite improving trends

$30B+

Cumulative losses from accidents and non-compliance across global manufacturing over the past decade, with steel among the highest-risk heavy industries

Active Safety Modules & Video Analytics Edge Enforced

PPE Compliance Detection

Auto-detect missing helmets, face shields, heat-resistant gloves, and protective suits near casting, rolling, and melt zones

Molten Metal & Hot Zone Exclusion

Instant alerts when personnel enter proximity zones of furnaces, ladles, and casting lines

Crane & Overhead Load Zone Monitoring

Detect unauthorized worker presence beneath active crane paths and overhead load movements

Fire & Smoke Detection

Early visual detection at furnace bays, coking plants, and EAF stations before conventional sensors trigger

Worker Slip, Trip & Fall

Automated fall detection on elevated walkways, around pits, and in ladle handling areas

Night & Perimeter Intrusion

24/7 monitoring of finished steel yards, scrap stores, and plant perimeters

Performance Statistics & Operational Proof

Performance Statistics & Operational Proof

0 Molten zone encroachment incidents recorded post-deployment
98% Reduction in PPE violations in high-temperature zone
48h Average deployment time from install to live
99.9% Platform uptime SLA
DEPLOYED CASE STUDIES
Data Protection & Industry Certifications

Built for enterprise compliance. Trusted by industry leaders.

Privacy & Security by Architecture

GDPR Article 25 Standard

Structured data protection by design. All processing on-edge, completely air-gapped from cloud environments.

PII Redaction

Facial recognition disabled by default. Faces and PII are blurred at source before any processing β€” compliant with GDPR Article 5(1)(c) data minimisation.

Standardized Compliance

ISO 9001:2015, ISO/IEC 27001:2022, and ISO/IEC 20000-1:2018 enterprise security certified.

Zero Video Footprints

Raw imagery instantly deleted in memory buffers. Only small encrypted textual safety metadata events transmitted to local alarm endpoints.

Vetted By Leading Global Associations
startup india
Nasscom
nvidia
Station F
HEC
LeapFWD
Active Edge-Native Integration

Ready to make your Steel Manufacturing site smarter?

Secure your assembly lines with localized, GDPR-native intelligent vision modules

Existing Cameras
GDPR-Native
48-Hour Live Deployment
Schedule a Demo